Monday, March 23, 2009

Blacksmith

A blacksmith is a person who creates objects from iron or steel by forging the metal; i.e., by using tools to hammer, bend, cut, and otherwise shape it in its non-liquid form. Usually the metal is heated until it glows red or orange as part of the forging process. Blacksmiths produce things like wrought iron gates, grills, railings, light fixtures, furniture, sculpture, tools, agricultural implements, decorative and religious items, cooking utensils, horse shoes and weapons.

When iron ore is smelted into usable metal, a certain amount of carbon is usually alloyed with the iron, (charcoal is almost pure carbon). The amount of carbon has extreme effects on the properties of the metal. Cast iron is so called because it has a relatively low melting point and is easily cast. It is quite brittle however, and therefore not used for blacksmithing. This slag content made the iron very tough, gave it considerable resistance to rusting, and allowed it to be more easily "forge welded," a process in which the blacksmith permanently joins two pieces of iron, or a piece of iron and a piece of steel, by heating them nearly to a white heat and hammering them together.

Forge welding is more difficult to do with modern mild steel. Modern steel production, using the blast furnace, cannot produce true wrought iron, so this material is now a difficult-to-find specialty product. Modern blacksmiths generally substitute mild steel for making objects that were traditionally of wrought iron. As demand for their products declined, many more blacksmiths augmented their incomes by taking in work shoeing horses.

A shoer-of-horses was historically known as a farrier in English. With the introduction of automobiles, the number of blacksmiths continued to decrease, many former blacksmiths becoming the initial generation of automobile mechanics. The nadir of blacksmithing in the United States was reached during the 1960s, when most of the former blacksmiths had left the trade, and few if any new people were entering the trade. By this time, most of the working blacksmiths were those performing farrier work, so the term blacksmith was effectively co-opted by the farrier trade.

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